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6 Challenges Solved in Metal Part Production

Additive Manufacturing

3D printing is alleviating challenges in metal part production.


But it also has its own. Here are six stories we've covered of challenge identified + challenge solved in metal additive manufacturing.

Cutting barstock

Metal Powder: No Melting (or Demanding Storage) Required

The challenge: Safely storing metal powder


A solution: Metal powder made from barstock, which is typically available off-the-shelf

WATCH NOW
Build plate with pucks

DMG MORI's Build Plate "Pucks" Cut Postprocessing Time 

The challenge: Long build plate removal and finishing times


A solution: Removable pucks that reduce postprocessing by 80%

READ NOW
Two machines at Collins Aerospace

Increased Yield, Shorter Lead Time at Collins Aerospace

The challenge: Low production yield on assembled and brazed aircraft parts


A solution: 3D printing enables 90% acceptance rate on the same intricate parts

READ & WATCH NOW
Innovative 3D Manufacturing in Indiana

How Machining Makes Additive Manufacturing Successful

The challenge: Offsetting build failures in first-time builds


A solution: Leaning into extra material and CNC machining

READ NOW
Robotic DED repair

Don't Scrap It, Repair It With Additive Manufacturing

The challenge: Repairing giant turbine blades instead of scrapping them


A solution: DED repair directly on the blade (plus several other key steps)

WATCH NOW
Hex Trim

Additive Manufacturing Versus Cavitation

The challenge: Cavitation, plus efficiently manufacturing valve devices to prevent it


Two solutions: A hex trim and trim stack with shorter lead times and more helpfully-intricate geometries

READ NOW
VIEW ALL METAL STORIES & NEWS
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