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The BuildUp | Density, Liquid Aluminum, Composites and More

 
Day two at Formnext in Frankfurt, Germany 2023 is in the books. In case you missed it, here are just a handful of discoveries seen first-hand on the show floor by our very own editors, Peter Zelinski and Stephanie Hendrixson. VIEW THIS EMAIL IN BROWSER

The BuildUp

How additive manufacturing is transforming production

 
AM
 
 
Fiona Lawler

Formnext Germany 2023 Day Two Roundup

By Fiona Lawler, Associate Editor

Day two at Formnext in Frankfurt, Germany 2023 is in the books. In case you missed it, here are just a handful of discoveries seen firsthand on the show floor by our very own editors, Peter Zelinski and Stephanie Hendrixson.

 
1. A quantifiable quality solution: It is imperative for many additive parts that they are free of voids and fully solid. Dimensionics has discovered a unique way to precisely measure part density to avoid costlier and more time-consuming methods.
 
2. Metal printer uses liquid aluminum as feedstock. ValCUN is printing with standard aluminum welding wire, but it gets melted in a crucible inside of the printer and then deposited onto the build plates. This method is conducive to creating overhangs, analyzing finished parts and welding additive and non-additive parts together.
 
3. Filled channels reinforce 3D printed parts. Reinforce3D’s Continuous Fiber Injection Process (CFIP) uses spools of continuous carbon fiber and standard composites industry resins to reinforce 3D printed parts.
 

Below: More from Formnext

 
 
SolidCAM Additive Manufacturing

Taking the Leap Into Additive Manufacturing

Sponsored Content
 

The ability to print complex metal parts, with speed and repeatability, is now within reach of even the smallest job shops.

Read More
 
 
 

Mobile Cobots for Loading and Unloading Print Farms?

The build cycle in 3D printing is often long enough that an autonomous mobile cobot can serve as a great part management solution. According to Branch Robotics, one cobot (like the one featured in Peter Zelinski’s video at Formnext) can handle 100 printers.

 

More here on how cobots and 3D printing go together.

 
 
 
 
How Single-Pass Jetting Technology Competes with Traditional Manufacturing

WEBINAR
How Single-Pass Jetting Technology Competes with Traditional Manufacturing

On-Demand Webinar
 
VIEW NOW
 
 
 
Intro to DLP: Learn the Basics of Digital Light Processing Technology

WEBINAR
Intro to DLP: Learn the Basics of Digital Light Processing Technology

On-Demand Webinar
 
VIEW NOW
 
 

More From Formnext

 
Jodee McElfresh
By Jodee McElfresh, Digital Associate Editor

Our Formnext hub is filled with all the latest launches and news coming out of Frankfurt thanks to AM managing editor Angela Osborne. Here's a sampling:

 
1. Fiber lasers. Farsoon’s Flight 403P-2 series utilizes fiber lasers in place of standard CO2 lasers. The payoff? Increased power to the powder bed and increased laser longevity.
 
2. Micro AM needs big production, too. Nano Dimenson’s Fabrica line now includes smaller Giga machines for prototyping and larger Tera machines for higher volume production.
 
3. 40 is the new 35. Incus beefed up its Hammer Lab35 system to create the Hammer Pro40 with two moving projectors, a printing speed that is seven times faster, a printing cost per cubic meter that is four times lower and a surface roughness of two microns after sintering.
 
4. Hot and cold. Chromatic 3D Materials’ ChromaMotive D65 is a rigid Shore D thermoset polyurethane that withstands a range of temperatures from -30 up to 120°C.
 
5. A little bounce in your step. Evonik’s Infinam TPA 4006 P is a PA12 elastomer consisting of polyamide 12 segments and softening segments. It has rubber-like properties and noteworthy rebound behaviors.
 
6. One layer, multiple materials. Lithoz’s CeraFab Multi 2M30 is a lithography-based ceramic manufacturing 3D printer capable of combining different materials — such as ceramic with metal, ceramic with polymer or two different ceramics — in one single functional part and even within one single printed layer.
 
 
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