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The BuildUp | Mass-Customization in Metal Casting (Enabled by 3D Printed Polymer)

 
The path to applying AM for metal part production need not involve metal AM. VIEW THIS EMAIL IN BROWSER
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How additive manufacturing is transforming production

 
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Mass-Customization in Metal Casting (Enabled by 3D Printed Polymer)
 
Peter Zelinski

Mass-Customization in Metal Casting (Enabled by 3D Printed Polymer)

By Peter Zelinski, Editor-in-Chief

The path to applying AM for metal part production need not involve metal AM.

 

That statement might seem illogical on its face. But in fact, production processes for metal parts generally feature sequential stages, and the geometry is not necessarily realized in the final stage. If the geometry is captured in an interim stage, 3D printing can make its impact there.

 

Intrepid Automation is showing this principle at work in investment casting. The company makes polymer AM systems applicable to production parts, but also applicable to scale production of the patterns needed to make metal parts in investment casting.

 

3D printing investment casting patterns enables them to be made without an investment in mold tooling. Something more: It allows that every pattern could be different. “Mass customization” is a possibility we associate with AM, but it can also be realized through metal casting aided by AM. Read more.

 

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Below: 3 Ways 3D Printing Changes Our View of Investment Casting

 
 

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3 Ways 3D Printing Changes Our View of Investment Casting

 
Peter Zelinski
By Peter Zelinski, Editor-in-Chief
1. Is complex geometry only for AM? It can also be produced through casting with 3D printing’s help. Aristo Cast, for example, demonstrates this. The foundry creates intricate forms in 3D printed ceramic that then become intricate cast metal parts.
 
2. The future of jewelry might look more like the past of jewelry (in a good way). The Future of Jewelry (TFOJ) is a company that calls back to a time when jewelry pieces were routinely tailored to the wearer. TFOJ leverages 3D printing plus investment casting to deliver an efficient means of offering customized jewelry.
 
3. “Digital foundry” is an increasingly problematic term for AM facilities. That phrase has been floated as a term for production facilities making parts via AM, and some scale production AM users have referred to themselves this way. Yet an investment casting provider making patterns via AM is — literally and justifiably — a digital foundry. For the broader question of what to call AM production facilities, we need to find the fitting term.
 
 
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